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Chicken Sausage & Pepper Heroes

Chicken Sausage & Pepper Heroes

with Melty Mozzarella & Garlic Potato Wedges
4.5(328)100 Reviews
Recipe Development Team
Recipe Development TeamUpdated on May 17, 2026
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Calories
1050 kcal
Protein
41g protein
Total
35 minutes
Difficulty
Easy
Allergens:
  • Soy
  • Wheat
  • Milk

For these Little Italy–inspired sandwiches, our chefs have pulled out all the stops. Mini baguette loaves are split open and slathered with garlic butter, then toasted until crispy and golden. They’re stuffed with crumbled pork sausage and tender, sautéed onions and peppers, then blanketed with mozzarella and baked again to ooey-gooey perfection.

Produced in a facility that processes eggs, milk, fish, peanuts, sesame, shellfish, soy, tree nuts, and wheat.
Serving amount

12 ounce

Potatoes

1 unit

Long Green Pepper

1 unit

Yellow Onion

1 teaspoon

Garlic Powder

9 ounce

Italian Chicken Sausage Mix

1 unit

Tomato Paste

1 tablespoon

Italian Seasoning

2 unit

Demi-Baguette

(Contains: Soy, Wheat)

½ cup

Mozzarella Cheese

(Contains: Milk)

Not included in your delivery

Salt

Pepper

4 teaspoon

Olive Oil

2 tablespoon

Butter

(Contains: Milk)

per serving
Calories1050 kcal
Fat45 g
Saturated Fat18 g
Carbohydrate111 g
Sugar14 g
Dietary Fiber6 g
Protein41 g
Cholesterol180 mg
Sodium2000 mg
Due to the different suppliers we purchase our products from, nutritional facts per meal can vary from the website to what is received in the delivered box, depending on your region.
Small Bowl
Baking Sheet
Large Pan

Cooking Steps

Prep & Make Garlic Butter
1

• Adjust racks to top and middle positions and preheat oven to 425 degrees. Wash and dry produce. • Cut potatoes into ½-inch-thick wedges. Halve, core, and thinly slice green pepper into strips. Halve, peel, and thinly slice half the onion (whole onion for 4 servings). • Place 2 TBSP butter (4 TBSP for 4) in a small microwave-safe bowl; microwave until just softened, 10-15 seconds. Stir in ¼ tsp garlic powder (½ tsp for 4) and a pinch of salt. (You’ll use the remaining garlic powder in the next step.)

Roast Potatoes
2

• Toss potatoes on a baking sheet with a drizzle of olive oil, remaining garlic powder, salt, and pepper. • Roast on top rack until browned and crispy, 20-25 minutes.

Cook Veggies
3

• While potatoes roast, heat a large drizzle of olive oil in a large pan over medium-high heat. Add green pepper, sliced onion, and a pinch of salt and pepper. Cook, stirring occasionally, until softened and lightly charred, 5-7 minutes. TIP: Add splashes of water as needed to prevent veggies from burning. • Transfer to a plate.

Start Sausage
4

• Meanwhile, heat a drizzle of olive oil in pan used for veggies over medium-high heat. Add pork sausage and cook, breaking up meat into pieces, until browned and cooked through, 4-6 minutes. TIP: If there’s excess grease in your pan, carefully pour it out.

Pat chicken dry with paper towels and season all over with salt and pepper. Swap in chicken (no need to break up into pieces!) or chicken sausage for pork sausage.

Finish Sausage
5

• Stir tomato paste, half the Italian Seasoning, and ½ cup water into pan with sausage. (For 4 servings, use all the Italian Seasoning and 1 cup water.) Cook, stirring, until sauce is bubbling, 1-2 minutes. Taste and season with salt and pepper.

Toast & Assemble
6

• When potatoes have about 5 minutes left, halve baguettes lengthwise, stopping before you get all the way through. Spread cut sides with garlic butter. Place, cut sides up, on a second baking sheet. TIP: Line sheet with foil first for easier cleanup. • Toast on middle rack of oven until bread is golden, 3-4 minutes. • Carefully spoon sausage mixture onto bottom halves; top with veggies and mozzarella. TIP: The sandwiches are supposed to be messy—don’t be afraid to pile them high! • Return to middle rack until cheese melts, 2-3 minutes more.

Serve
7

• Close heroes, pressing down to secure. Divide between plates. Serve with potato wedges on the side.

Chicken Sausage is fully cooked when internal temperature reaches 165°.

Customer reviews

Review summary

Updated on Dec 2025
  • Flavor: Many enjoyed the tasty, flavorful sandwich; some found it a bit bland and suggested adding more seasoning or sauce.
  • Ease of prep: Quick and easy to prepare, with several mentioning it's a family favorite they'd happily make again 🎉.
  • Suggestions: Consider adding extra cheese, using marinara instead of tomato paste, or including a dipping sauce for the potatoes.
  • Portions: Some felt the bread was too small for the filling; others wanted more peppers and onions.
  • Variations: Try using garlic naan instead of baguette, or swap chicken sausage for chopped chicken cutlets for a different twist.
AI-generated from customer reviews

Reviews from our home cooks

R
Ronda HastingsCooked for 2 people
|Jul 13, 2025

I could eat this recipe every week. So easy to prepare, the only thing is I wish I had more marinara sauce to put with the chicken.

S
Sara ScottCooked for 4 people
|Jan 31, 2025

I loved the added flavor of garlic powder on the potatoes! A simple addition for a huge payoff. This is a great recipe.

D
Devonne WeaverCooked for 2 people
|May 8, 2024

I know the recipe stated that this was a messy sandwich, but this was REALLY a VERY MESSY sandwich. Meat, peppers, and cheese were piled high and kept falling off the bun. We finally just ate it with a fork. I think the bread was too small for the serving of meat and veggies.

C
Chris TawneyCooked for 2 people
|May 6, 2024

Really, really flavorful. Almost maybe too much with the sauce as I think it would have been just fine without it ... but great flavors nonetheless.

C
Catherine Amber BeeryCooked for 4 people
|Sep 24, 2023

Overall, delicious dinner. However, absolutely NOT enough peppers and onions. (Especially if the peppers and onions are meant to be the "vegetable" component of the meal.) Luckily, we had a green bell pepper, a few mini bell peppers, and two extra yellow onions at home, so we used those to add up to an adequate amount of veggies.

L
Lidia OrtegaCooked for 4 people
|Aug 16, 2024

I really enjoyed this chicken hero sandwich. The only issue was my fingers on my left hand were tingling from chopping the peppers for several hours afterwards. Next time I'll slather olive oil on my hands before chopping the peppers.

K
Kari ElAmirCooked for 2 people
|Oct 5, 2023

It would be great if you offered another side. The potato wedges don't cook well. I've tried the air fryer and the oven. I believe it is the type of potato that comes in the box. They do not cook well. We tend to stay away from any dish with the potato wedges as a side. Just an FYI for you

A
Angelique LopszCooked for 2 people
|Oct 26, 2024

Loved it! Fingerling potatoes cook too dry though. Needed more than a drizzle of oil

J
Jalyn CliffordCooked for 2 people
|Dec 26, 2024

We used a garlic naan instead of the hoagie and it was great!

S
Sarah PhillipsCooked for 2 people
|May 14, 2024

Added more cheese! But very good! Love your chicken sausage!