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XL Chicken Sausage & Zucchini Baked Penne

XL Chicken Sausage & Zucchini Baked Penne

2x the portions for family dinner or leftovers
Recipe Development Team
Recipe Development TeamUpdated on November 09, 2026
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Get Free Breakfast for Life + 10 Free Meals
Calories
: 
830 kcal
Protein
: 
43g protein
Total
: 
40 minutes
Difficulty
: 
Hard
Allergens:
  • Milk
  • Wheat

This hearty crowd-pleaser feeds 2x the folks—perfect for a family dinner + leftovers! Who doesn’t daydream about cheesy baked pasta? Luckily, this big batch crowd-pleaser will make those dreams come true for the whole crew. In it, you’ll find penne, zucchini, and savory ground beef in a rich marinara sauce layered with herby, creamy ricotta. To top things off, there’s a melty blanket of mozzarella and a sprinkle of chili flakes. Serve it right from the dish for maximum cheese pull potential and lots of oohs and aahs! This recipe is double the typical servings, providing 4 servings and 8 servings for a 2 person and 4 person box respectively.

Produced in a facility that processes eggs, milk, fish, peanuts, sesame, shellfish, soy, tree nuts, and wheat.
Serving amount

14 ounce

Marinara Sauce

18 ounce

Italian Chicken Sausage Mix

1 unit

Tomato Paste

1 unit

Zucchini

3 unit

Chicken Stock Concentrate

8 ounce

Ricotta Cheese

(Contains: Milk)

12 ounce

Penne Pasta

(Contains: Wheat)

½ cup

Mozzarella Cheese

(Contains: Milk)

2 tablespoon

Italian Seasoning

1 teaspoon

Chili Flakes

2 teaspoon

Garlic Powder

Not included in your delivery

teaspoon (tsp)

Salt

2 teaspoon (tsp)

Cooking Oil

teaspoon (tsp)

Black Pepper

per serving
Calories830 kcal
Fat31 g
Saturated Fat11 g
Carbohydrate84 g
Sugar16 g
Dietary Fiber5 g
Protein43 g
Cholesterol155 mg
Sodium1920 mg
Potassium1220 mg
Calcium330 mg
Iron3.9 mg
Due to the different suppliers we purchase our products from, nutritional facts per meal can vary from the website to what is received in the delivered box, depending on your region.

Cooking Steps

Prep
1
  • Adjust rack to middle position (top and middle positions for 8 servings) and preheat oven to 425 degrees. Bring a large pot of salted water to a boil. Wash and dry produce.

  • Trim and quarter zucchini lengthwise; slice crosswise into ¼-inch-thick quarter-moons.

Cook Pasta
2
  • Once water is boiling, add penne to pot. Cook, stirring occasionally, until al dente, 9-11 minutes. Reserve 1 cup pasta cooking water (2 cups for 8 servings), then drain. Keep empty pot handy for Step 4.

Cook Beef & Zucchini
3
  • While pasta cooks, heat a drizzle of oil in a large pan over medium-high heat. Add beef*, zucchini, Italian Seasoning, garlic powder, a big pinch of salt, and pepper.

  • Cook, breaking up meat into pieces, until zucchini is tender and beef is cooked through, 5-7 minutes. (For 8 servings, work in batches, adding a drizzle of oil between batches.)

  • Remove pan from heat. TIP: If there’s excess grease in your pan, carefully pour it out.

Make Sauce
4
  • Transfer beef mixture to pot used for pasta; add marinara, tomato paste, stock concentrates, and ½ cup reserved pasta cooking water (1 cup for 8 servings). Bring to a boil over medium-high heat; cook, stirring occasionally, until sauce is slightly thickened, 2-3 minutes. TIP: If sauce is too thick, stir in more reserved pasta cooking water a splash at a time.

  • Turn off heat; add drained penne to pot with sauce and stir to combine. Taste and season with salt and pepper if desired.

Finish Pasta
5
  • Transfer pasta to a lightly oiled 9-by-13-inch baking dish (use two lightly oiled 9-by-13-inch baking dishes for 8 servings). Carefully dollop ricotta all over pasta and top with mozzarella.

  • Bake, uncovered, on middle rack until cheese is melted, 10-12 minutes (for 8, bake on top and middle racks, switching rack positions halfway through).

  • Increase oven temperature to broil; bake until cheese is browned, 2-3 minutes more. TIP: Watch carefully to avoid burning.

Serve
6
  • Let baked penne cool for 5 minutes before serving. Sprinkle with as many chili flakes as you like. Serve family style.

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